When a Mississippi manufacturing client asked us to produce 30,000 assemblies for an air conditioning application, our team of designers and welders set right to the task of helping out.
The assembly process consisted of laser welding and electron beam welding.
Using our high-tech capabilities in this field, we cleaned, assembled, laser tacked, and electron beam welded each assembly 360 degrees circumferentially. Using CNC equipment for tracking, we welded each piece to a penetration depth of .030" - .040". Overall part dimensions were 1 ¾" long and 2" in diameter. After completion of welding, the parts were pressure and helium leak tested, then returned to our satisfied customer.
For more information on our capabilities or if you have a project that you’d like to quote, fill out the form to the right, give us a call at (413) 734-4544, or email us at info@theperfectweld.com!
Laser and Electron Beam Welding for Commercial Industrial Product
Custom Laser & Electron Beam Welding of Stainless Steel Sub Assembly Project Highlights
Product Name: Pressure Head Assembly
Product Description:
This subassembly is used within an air conditioning application.
Capabilities Applied/Processes:
Laser Tracking & Electron Beam Welding
- Circumferential 360°
- Special Purpose Tracking & Welding Fixtures Utilized
- Weld Penetration Depth of .030" to .040"
Secondary Operations:
- Pressure Testing
- Helium Leak Testing
Overall Part Dimensions:
Length: 1 ¾"
Diameter: Ø 2"
Material Used:
Stainless Steel
In-process testing performed:
- Helium Leak Testing
Pressure Testing
Cross-sectional Analysis
Industry for Use:
Commercial/Industrial
Quantity:
30,000 Pieces
Delivery Location:
Mississippi
Standards Met:
Customer supplied specifications
